STATE ENTERPRISE SPECIAL DESIGN & TECHNOLOGY BUREAU
OF THE G.S.PISARENKO INSTITUTE FOR PROBLEMS OF STRENGTH
OF THE NATIONAL ACADEMY OF SCIENCES OF UKRAINE
(SE SD&TB IPS NASU)

2 Timiryazevskaya str., Kiev, 01014, Ukraine,
ph./fax +38-044-2850855, 2858481, E-mail:
sdtb@ips.kiev.ua

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EQUIPMENT FOR FOOD-PROCESSING INDUSTRY
EQUIPMENT FOR PROCESSING WALNUTS
 

      SE SD&TB IPS NASU develops and makes the equipment for industrial processing a walnut over more than 15 years. Our equipment is delivered in more than15 countries of Europe and Asia. You can familiarize with technologies and the equipment for industrial processing walnut used in Ukraine and other countries in article Deputy Director SE "SD&TB IPS NASU" A.N.Negovsky and President of Ukrainian Nuts Association V.G.Pakhno, only on russian. (Download)

 

NUTS ROTARY SORTER "NRS-4M"

  • Nuts rotary sorter NRS-4M is applied to sorting walnuts according the size (GOST 16832-71.). The grading machine can be completed with working drums with other sizes of holes for calibration of other foodstuff: hazel nuts, chestnuts etc.
  • Productivity of the grading machine depends on speed of rotation of a working drum and makes from 350 to 1200 kg/hour (depending on amount of fractions and necessary carefulness of calibration).
  • Working drum contains 4 gage section.
  • Standard screen sizes of a working drum (for calibration of walnuts): 25, 30, 33 and 40 mm (or under the individual order).
  • Speed of rotation of a working drum is adjusted by an electronic regulator in a range from 1 up to 30 rev/min.
  • Power supply voltage - 220 V. Power consumption 1.2 kW.
  • The weight of the machine is 472 kg.
  • Its dimensions are 5150 2220 1070 mm.

WALNUTS CRACKER "ODM-994/250"

  • The machine is intended for split of walnuts;
  • Productivity - 270 walnuts per min. (200-250 kg/hour);
  • The machine has mechanisms for regulation of backlashes between the hammers (from 0 up to 5 mm) and hammer impact force for effective split of walnuts of various sizes (size sorting of walnuts is not necessary);
  • Parameters of electric power supply: AC voltage (380 22) V, frequency (50 1) Hz;
  • Power consumption - no more than 1,6 kW.
  • Machine dimensions: 725 905 1690 mm;
  • Net weihgt: 360 kg.
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DRYING CHAMBER "SKO 396/70"


Hot-air drying chamber SKO-396/70 is intended for drying walnuts in a shell.
In case of installation in the chamber of pallets from stainless steel the chamber can be used also for drying walnuts kernel and other foodstuff, which temperature range of drying - from 30 up to 70.
Basic characteristics of the drying chamber:
  • A range of temperature regulation in the chamber: from (20 10) up 70;
  • Quantity of pallets inside the chamber - 12 pieces;
  • Size of pallets - 800 700 70 mm;
  • General area of pallets - 6,72 m2; Total volume of pallets - 0,47 m3;
  • Maximal power supply consumption: 6,55 kW (including the capacity consumed by thermoelectric heaters - 6 kW);
  • Parameters of electric power supply: AC voltage (380 22) V, frequency (50 1) Hz;
  • Overall dimensions of the chamber: (1214 1100 2020) mm;
  • Weight of the chamber: 310 kg.

DRYING CHAMBER "SKO 022"

 Hot-air drying chamber SKO-022 is intended for drying walnuts kernel, fruit, vegetables and other foodstuff in temperature range from 30 up to 70.
Drying chamber SKO-022 contains pallets with grids from the polyamide materials that are allowed to application in contact to foodstuff.
Basic characteristics of the drying chamber:
  • A range of temperature regulation in the chamber: from (20 10)C up 70;
  • Quantity of pallets inside the chamber - 22 pieces;
  • Size of pallets - 995x700x50 mm (external); 945x650x50 mm (internal).
  • General area of pallets - 13,5 m2; Total volume of pallets - 0,68 m3;
  • Maximum permissible useful weight: 24 kg per pallet, total for chamber - 528 kg. In the chamber it is possible to place 200-250 kg of walnuts kernel (depending on the size of fraction);
  • A material used for manufacturing of pallets: a screen cloth from a polyamide material 1800/61 WH PW Saatifil PA (Italy);
  • Maximal power supply consumption: 6,55 kW (including the capacity consumed by thermoelectric heaters - 6 kW);
  • Parameters of electric power supply: AC voltage (380 22) V, frequency (50 1) Hz;
  • Overall dimensions of the chamber: (1409 1100 2285) mm;
  • Weight of the chamber: 420 kg.

DRYING CHAMBER "SKO 022-90"


 Hot-air drying chamber SKO-022-90 is intended for drying walnuts kernel, fruit, vegetables and other foodstuff with high initial humidity in temperature range from 30 up to 90 . The chamber of model SKO-022-90 has in 2 times more thermal capacity and 2 levels of automatic control of technological modes of drying also.
Basic characteristics of the drying chamber:
  • A range of temperature regulation in the chamber: from 30 10C up 70;
  • Quantity of pallets inside the chamber - 22 pieces;
  • Size of pallets - 995x700x50 mm (external); 945x650x50 mm (internal).
  • General area of pallets - 13,5 m2; Total volume of pallets - 0,68 m3;
  • Maximum permissible useful weight: 24 kg per pallet, total for chamber - 528 kg. In the chamber it is possible to place 200-250 kg of walnuts kernel (depending on the size of fraction);
  • A material used for manufacturing of pallets: a screen cloth from a  polyester material
    of manufacture firm Saatifil PA (Italy);
  • Maximal power supply consumption:
    - At the first level of automatic control: 12.55 kW (including the capacity consumed by thermoelectric  heaters - 12 kW);
    - At the second level of automatic control: 6.55 kW (including the capacity consumed by thermoelectric heaters - 6 kW);
  • Parameters of electric power supply: AC voltage (380 22) V, frequency (50 1) Hz;
  • Overall dimensions of the chamber: (1409 1100 2285) mm;
  • Weight of the chamber: (420 10) kg.

DRYING CARRIAGE VS-22

Drying carriage VS-22 is intended for transportation of pallets with foodstuff inside shop for acceleration of reload of drying chambers. The drying carriage can be applied to drying foodstuff in drying chambers in a range from 30 up to 90 oC. The drying carriage contains pallets with grids from polyamide or polyester materials which are resolved for application in contact to foodstuff.

  • Quantity of pallets installed in the carriage: 22 pieces;
  • Size of pallets: 99570050 mm (external); 94565050 mm (internal);
  • General area of pallets - 13,5 m2, 0,68 m3;
  • Maximal possible useful loading: on one pallet - 20 kg; on the carriage as a whole - 440 kg;
  • Overall dimensions of the carriage: (1085 700 1760) mm
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    VIBROSIEVE-CALIBRATOR "VSC-4N"

    • Productivity of the machine - 850 kg/hour (average for walnut kernel).
    • Power supply voltage - 380 V. Power consumption 3,5 kW.
    • The weight of the machine is 800 kg.
    • Its dimensions are 3957 2596 2563 mm.
    • Vibrosieve-calibrator VSC-4N (Screen shaker) is applied to size separation (according to requirements of GOST 16833-71) and clearing of impurity of walnut kernel . Replaceable screen decks with the various sizes of holes allowto make calibration other food-stuff also.
    • There are 3 replaceable screen decks with the sizes of holes 18, 8 and 4x25 mm and also a stationary sieve with the size of holes 2 mm in the machine for calibration of walnuts kernel
    • Vibration is created with two powerful -104-6. Force output of electrovibrators may be varied to decrease stroke. Oscillation frequency of electrovibrators - 16,7 Hz.
    • Products from the bunker moves with help shaking feeder (electromagnetic vibrator EMK-2).
    • Industrial exhaust installation -3200 (aspirator) is applied to clearing a product of impurity. Its power consumption - 2.25 kW.
    Download video >>

    VIBROSIEVE-CALIBRATOR "VSC-3NB"

    Vibrosieve-calibrator "VSC-3NB" (Screen shaker) is the small-sized version of the calibrator and is applied to size separation (according to requirements of GOST 16833-71) and clearing of impurity of walnut kernel. Replaceable screen decks with the various sizes of holes allow making calibration other food-stuff also.

    • There are 2 replaceable screen decks with the sizes of holes 18 and 8 mm and also a stationary sieve with the size of holes 2 x 16 mm in the machine for calibration of walnuts kernel;
    • Vibration is created with two powerful -127. Force output of electrovibrators may be varied to decrease stroke. Oscillation frequency of electrovibrators - 25 Hz;
    • Products from the bunker moves with help shaking feeder (electromagnetic vibrator EMK-2);
    • Industrial exhaust installation -1500 (aspirator) is applied to clearing a product of impurity. Its power consumption - 1.2 kW;
    • Productivity of the machine - 450 kg/hour (average for walnut kernel);
    • Power supply voltage - 380 V. Power consumption 1,9 kW;
    • The weight of the machine is 450 kg;
    • Its dimensions are (2929 2390 2424) mm.

    VIBROSIEVE-CALIBRATOR "VSC-2NC"

    Vibrosieve-calibrator "VSC-2NC"(Screen shaker) is the small-sized version of the calibrator and is applied to size separation (according to requirements of GOST 16833-71) and clearing of impurity of walnut kernel for use in a technological line with an output on the tape conveyor. Replaceable screen decks with the various sizes of holes allow making calibration other food-stuff also.

    • There are 1 replaceable screen decks with the sizes of holes (sizes of holes under the individual order) and also a stationary sieve with the size of holes 2 x 16 mm in the machine for calibration of walnuts kernel;
    • Vibration is created with two powerful -127. Force output of electrovibrators may be varied to decrease stroke. Oscillation frequency of electrovibrators - 25 Hz;
    • Products from the bunker moves with help shaking feeder (electromagnetic vibrator EMK-2);
    • Industrial exhaust installation -1500 (aspirator) is applied to clearing a product of impurity. Its power consumption - 1.2 kW;
    • Productivity of the machine - 450 kg/hour (average for walnut kernel);
    • Power supply voltage - 380 V. Power consumption 1,9 kW;
    • The weight of the machine is 400 kg;
    • Its dimensions are (2648 2500 2400) mm.

    INSPECTION TABLE

    Inspection table is intended for manual inspection and sorting of walnuts and other foodstuff. Working surfaces of a table are made of food stainless steel.

    • Sizes of a working surface of a table (length width depth): 1080 600 50 mm.
    • Overall dimensions of a table (length width ): 1990 600 mm, height is adjusted - from 880 up to 1170 mm.
    • Weight - 45 kg.
    We shall send more detailed information on your inquiry on our E-mail: negovsky@ipp.kiev.ua

    Our partners:

    "NovOst Ltd." (Kiev)
    www.novost.net.ua

    "Almas Ltd." (Kiev)
    www.almas-m.com.ua

    Eximgroup Ltd. (Lvov)
    www.nutexim.com

    "Packing technologies Ltd." (Kiev)
    www.packtech.com.ua

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